德国汽车工业联合会汽车工业质量标准

DVDA19工程行动实践解析 

【一分钟分享】

    德国某跨国集团受控规范中，有一段汽缸检验的描述。英文版本翻译成这样：使其怀孕，泡六小时之后检测。德国专家看后目瞪口呆！(答案见课纲最后)

【课程背景】

    德国汽车工业联合会汽车工业质量标准VDA19 (道路车辆-液压管路部件清洁度 / Road vehicles —Cleanliness of component of fluid Circuits

Circuits /  Prüfung der Technischen Sauberkeit Partikelverunreinigung functions — relevanter Automobilteile)  在当代工业跨越式进步浪潮中，日益凸显出弥足珍贵的实践价值。

如果说，在传统粗放式管理运营年代，企业为了“生存”，在执行质量体系过程中，总存在一些“说起来重要、做起来次要、关键时刻不要”情形，那么，VDA19无疑可以说，是供给侧改革时代，中国企业转型升级的捷径通道，是企业能否淘洗干净了粗放经营时代淤积河底陈年老泥的试金石。

实际讲，VDA19体系的理解与实施并不比ISO/TS16949困难，概念流程非常具体，实施经费也相对低得多多。企业存在的困难，主要是缺少精准的中文版本。

本课程结合溶入作者对机电与流体汽车零部件的实践经验，为期望转型升级、追寻卓越的企业提供VDA19工程实践级行动解析。同时，对英语较好、德语有障碍的企业团队提供领悟德语工程技术文件的一线窍门与经验。课程总目标是建立企业自己的学习型团队、使企业驾驭VDA19，实施实现企业级战术与战略目标。

【课程对象】 企业管理运营团队主管, 

                                 企业部门主管与核心骨干成员。

                (技术与质量核心骨干，应有较好英文阅读能力)

【培训模型】 现代四维培训模式，升级理念入手，落地行动结束。

              传统时代：今天我们有什么，决定明天我们做什么。

              变革时代：明天将会怎么样，决定今天我们怎么做！

              思维级培训拓展视野，视野级培训判读技能；

              技能级培训夯实行动，行动级培训锤炼市场竞争力。

【培训安排】 6课时 或18课时（6课时/天）

              根据企业具体情况调整课程内容

【课程总目录】

         第一章 全球化视界 — 采摘行动级管理硕果

 第二章 VDA19 行动级解析

 第三章 引领与助推 — VDA19实施行动 

 第四章 研讨总结互勉

               ______________________________

【课程大纲细化】

       第一章 全球化视界 — 采摘行动级管理硕果

1.1 东西方迥异的工程思维习惯

    基于流程的思维  基于知识和经验的思维

1.2 软科学判读 —东西方差异与契合区

1.3 现代管理精髓 —执行部

    执行手筋 贝斯特做法 行动标杆

1.4 现代管理判读技能

    权变管理流程 权变铁三角 外语障碍者技巧

1.5 企业非财务成本

变革 信用 时间 机遇 沟通 健康

1.6热身必备基础

    当代全球先进标准体系识读  VDA标准体系识读

本课程学习方法

第二章 VDA19 行动级解析

2.1 术语和定义

    Vocabulary

Vocabulary definition used in particulate contamination of parts, components, sub- assemblies & assemblies constituting fluid circuits road vehicles. It covers the whole amount and nature of residual particulate contaminants resulting from whole manufacturing processes and from environment. 

2.2 污染微粒搅拌萃取方法 

     Method of extraction of contaminants by agitation

Description to principles of extraction of contaminants from the component by agitation, preferably applied to components hollow and suited to being agitated by operator or appropriate mechanical device, that can be employed on its own or in association with other methods.

2.3污染微粒压力漂洗萃取 

     Extraction of contaminants by pressure rinsing

Description to principles of extraction of contaminants from a component by pressure rinsing, preferably applied to components of which surface to be examined is accessible by a jet of test liquid, that can be employed on its own or in association with other methods.

2.4 污染微粒超声技术萃取

    Extraction of contaminants by ultrasonic techniques

Principles of extraction of contaminants from component either by immersion in ultrasonic bath or by applying ultrasonic vibrations directly via sonotrodes, preferably applied to small and medium sized components of various geometry of which both internal and/or external surfaces are examined, that can be used on its own or in association with other methods. It’s also applicable to small parts to be analyzed in batches.

2.5专业试验仪器萃取污染微粒

    Extraction of contaminants on functional test bench

Extraction of contaminants by test on a laboratory functional test bench with the test liquid flowing under pressure or under vacuum that applicable to both active and passive components through which the fluid can easily flow covering appearance defects or contamination by liquid or gaseous materials. It covers the amount and the nature of residual particles resulting from manufacturing processes and from the environment.

2.6 重量分析法测量颗粒质量

    Particle mass determination by gravimetric analysis

Determination to mass of particulate contamination by gravimetric analysis. Contaminants are separated from the extraction liquid by filtration. It applies to automotive components in contact with a fluid. It covers the amount of residual particulate contaminants resulting from manufacturing processes and from the environment.

2.7 显微分析颗粒大小与计数

    Particle sizing and counting by microscopic analysis

Methods for determining the size and number of contaminant particles, which have been extracted from components and deposited on the surface of a membrane filter, as determined by using either a light optical microscope or a scanning electron microscope. These analyses can be performed either manually or fully automatically using Image Analysis  techniques if the appropriate equipment is available.

2.8 显微分析颗粒性质

Particle nature determination by microscopic analysis

Method for determining the nature of contaminant particles by identifying their elemental chemical composition using energy dispersive X-ray spectroscopy in combination with a scanning electron microscope. The contaminant particles are extracted from automotive parts or components and deposited on the surface of a membrane filter. This measurement gives the elemental composition of the particles analyzed.

2.9 自动消光仪测量颗粒大小与计数

Particle sizing & counting by auto-light-extinction counter

Methods for determining the size distribution of particulate contaminants extracted from automotive components using techniques described in 2.3, 2.5, using automatic light extinction particle counter instruments. This method only applies to the analysis of the whole volume of extraction liquid where only applicable to measuring particles contained in clear, single phase liquids.

2.10 表述结果 

       Expression of results

Definition to rules and forms of expression and presentation of results of measurements of particulate cleanliness of components for the fluid circuits of motor vehicles, and definition to a cleanliness coding system for simplifying the reporting and communication of contamination data. The 2.10 also defines the rules to be used for specifying cleanliness requirements.

第三章 引领与助推 —VDA19实施行动

3.1 企业组织机构

3.2 企业项目管理

3.3 企业研发创新模式

3.4 企业团队

挑战型团队  学习型团队  智能型团队

3.5 夯实供应链

跨行业垄断  供应链优化

可行/最优/最佳方案   数据/模型/刀手

并行工程介绍

第四章 研讨总结互勉